Coolants & Pumps

Capital Filtrations Inc offers a complete line of oil and coolant chillers for many applications not limited to Machine Tool Coolants and Oils, Medical Equipment, Linear Motors, Hydrostatic Bearings, Lasers, X-Ray Equipment, EDM, High-Speed Spindles, and Hydraulics.

Turmoil Coolers provide the precise temperature control of recirculating coolants necessary for precision machining and reliable equipment operation. It is vital to determine the type of cooler that is required. All applications involve a fluid passing through an evaporator (heat exchanger).

Coolant Oil Chillers

Closed-Loop.jpg

R- Closed Loop Chillers

Self-Contained Recirculating Chillers

Closed-Loop chillers recirculate coolant from a tank mounted onboard the chiller, through a sealed coolant loop and heat source (process), and back to the tank. The tank, pump, and evaporator are all on board the chiller.

Applications

  • High-Speed Spindles

  • Lasers

  • Power Supplies

  • Diffusion Pumps

  • Jacketed Vessels

  • Chill Rolls

  • Injection Molding

  • Linear Motors

  • Medical Equipment

  • Welding

  • Vacuum Systems

  • Heat Exchangers

Open-Loop.jpg

RO- Open Loop Chillers
Recirculate Fluid from a Remote Tank

Open-Loop chillers recirculate fluid from a remote tank, through the chiller, and back to the tank. The chiller works to maintain a constant fluid temperature in the tank. The pump and evaporator are on board the chiller. The tank is remote.

Applications

  • Coolant Sumps

  • Filtration Tanks

  • Hydraulic Tanks

  • EDM

  • Fish Tanks

  • Process Tanks

  • Quench Tanks

  • Headstocks

  • Gear Boxes

TU-InLine.jpg

IL- In-Line Chillers
Installed "In-Line" Where the Process Already Contains a Pump
In-Line chillers cool fluid that is passing through under pressure. Only the evaporator is in the chillers. Both the pump and tank are remote.

These chillers are often used in applications where it is advantageous to have the pump mounted on or near the tank to recirculate fluid through the chiller and back to the tank.

Applications

  • Coolant Systems

  • Filtration Systems

  • Hydraulic Systems

  • EDM

  • Cold Spray

  • Batch Cooling

  • Film Developing

  • Ingredient Water

  • Food Processing

TU-DropIn.jpg

DI- Drop-In Chillers
Space-Saving Design to Cool Fluids in a Tank
Drop-In coolers are designed to be mounted on top of a tank to cool the fluid that is surrounding the coils. The stainless steel immersion coil type evaporator is submerged into the fluid in the tank. A small agitation pump continuously moves the fluid around the evaporator coils ensuring proper heat transfer. The temperature controller senses the fluid temperature and controls the chillers cycling to maintain the fluid in the tank at the set-point.

Applications

  • Coolant Tanks

  • Filtration Tanks

  • EDM

  • Settling Tanks

  • Quench Tanks

  • Fish Tanks

TU-DropIn.jpg

PT- Process Tank Chillers
Two Loop Chiller for True Process Applications
The PT Model Chiller Uses Two pumps with one process tank. One pump circulates coolant through the evaporator to maintain a constant tank temperature, while a second pump circulates coolant from the process tank (on-board chiller) through the process and then back to the process tank.

Chiller Sizing

Turmoil application engineers are specialists, available to help you select or design a cooling system to meet your specific needs. They are very familiar with your applications and our equipment. Turmoil prides itself on being able to provide accurate technical data when you need it. So, if you need help, give Turmoil a call.

Determining The Heat Load
The heat load is the amount of heat to be removed from the coolant as it passes through the chiller. In order to size a cooler, this heat load must be accurately determined. This can be done in several ways:

  • Measure flow and temperature change.
    The most accurate way to determine heat load is to measure the flow of the coolant. (This can be done by timing how long it takes to fill a five-gallon bucket.) Measure the change in temperature (Δ T) of the coolant as it enters and leaves the heat source. Calculate the heat load as follows:
    Flow Rate (gal/hr) x Coolant Weight (lbs/gal) x Specific Heat of Coolant x ΔT°F = BTU/HR

  • Measure the change in temperature of the coolant in the sump.
    If there is a sump on your machine tool, measure the temperature of the coolant in the sump before the machine startup. Then measure the temperature of that same coolant at 30-minute intervals for three hours after start-up while the machine is operating at full capacity. Determine the total volume of coolant in the sump and coolant loop. Take the hour interval with the greatest temperature change and plug the numbers into the following formula:
    Gallons of Coolant x Coolant Weight (lbs/gal) x Specific Heat of Coolant x ΔT°F = BTU/HR

  • Size the cooler by the motor horsepower.
    The coolant is heated either directly or indirectly by a motor or motors. Theoretically, if you know the motor horsepower you can easily determine the heat load. But, it is not always so simple. Duty cycle, motor efficiency, and ambient heat loss or gain can have a great effect on the heat load. However, if the motor horsepower is known and its operation is fairly steady at the maximum output:
    1HP = 746 WATTS = 2545 BT/HR

Determining Application and Coolant
It is very important to determine the type of cooler that is required. All applications involve a fluid passing through an evaporator (heat exchanger), but how does the coolant get there?

Closed-Loop coolers recirculate coolant from a tank mounted in the cooler, through the heat load, and back to the tank. The tank, pump, and evaporator are all in the cooler.

Open-Loop coolers recirculate coolant from a remote tank, through the cooler, and back to the tank. The pump and evaporator are in the cabinet. The tank is remote.

In-Line coolers cool fluid that is passing through the cooler under pressure. Only the evaporator is in the cooler. The pump and tank are remote.

Drop-In coolers are mounted on top of the coolant tank with the stainless steel evaporator coils submerged in the coolant.

Because water and oil have such different heat transfer characteristics, it is very important that the type of coolant being used is determined. If in doubt, specify an OCO cooler.

Water-Based Coolants are fluids that contain no more than 5% oil. These coolants may contain additives such as rust inhibitors, algaecides, and/or up-to 30% glycol.

Oil-Based Coolants are fluids that contain more than 5% oil. Soluble oils, semi-synthetic fluids, hydraulic oils, cutting oils, and spindle oils are typical.

Clean Coolants are fluids that do not contain particles that could clog the pump or evaporator. The coolant is usually sealed from contamination or filtered to remove damaging particles.

Dirty Coolants contain or potentially can contain particles such as fines or chips that could clog the pump or evaporator. An In-Line filter or cleanable evaporator is often required.

Capital Filtrations Inc is a distributor of MSC Filtration Technologies, and together we offer you a complete range of Brinkmann Pumps for every application. Our products are primarily used in different sectors within the machine tool industry. Additional applications include the printing industry, the plastic industry, and the beverage industry. In any case, we focus on customer-oriented pump technology, which perfectly fulfills all requirements. Let us convince you of our products' exceptional efficiency and performance!

Brinkmann Pumps

Brinkmann Low Pressure.png

Machine Tool Coolant Low-Pressure Pumps

Chip_Handling

Chip Handling Lifting Pumps

Medium/High_Pressure

Machine Tool Coolant Medium/High-Pressure Pumps

Plastic Pump

Plastic Pumps and Miniature Centrifugal Pumps

Together with Gusher, we represent one of the largest selection of centrifugal pumps available from a single manufacturer. Models include close-coupled pumps, end suction pumps, immersed pumps, self-priming pumps, vortex pumps, sludge pumps, multi-stage pumps, full cantilever pumps—many in vertical or horizontal styles.

 

These Pumps are ideally suited for small and large flow rates, and Gushers' multi-stage pump is capable of heads in excess of 800 ft. Capital Filtrations Inc and MSC also offer a range of diaphragm pumps and turbine pumps. Numerous models and sizes permit the selection of the most hydraulically suitable pump for many capacity/head ranges without having to up or downsize operating characteristics.

Gusher manufactures pumps for a wide range of applications including Din specifications, ANSI specifications, machine tools, and centralized coolant systems, automatic paint systems, industrial spray washers, filtration systems, phosphate, and many more.

Gusher Pumps

Gusher-Tank-Units-preview.png

Industrial Machine Tool Coolant Pumps and Tank Units

Gusher-7600-Series-Horizontal-Back-Pull-

7600 Series Horizontal Back Pull Out Centrifugal End Suction Pumps

Gusher-VORTEX-MODELS-removebg-preview.pn

Vortex Model Pumps

Vertical_Pump

Heavy-Duty Vertical Pumps

Gusher-industrial-vertical-and-horizonta

7800 Series Horizontal Centrifugal End Suction Pumps

diapragm-preview.png

Diaphragm Pumps

7550_Series

7550 Series Vertical Centrifugal End Suction Pumps

Gusher-8000-Series-Self-Priming-pumps-re

8000 Series Horizontal Centrifugal Self Priming Pumps

High-Pressure_Centrifugal

High-Pressure Centrifugal Multistage Pumps

Gusher-7550-Pump-e1467307276659-removebg

7600 Series Vertical Top Pull Out Centrifugal End Suction Pumps

Gusher-7071-ANSI-Vortex-End-Suction-Pump

ANSI B 73.1 Specification Horizontal End Suction Pumps

moltenmetal-preview.png

Molten Metal Pumps

EIPpreview.png

Electric Immersion Pumps

clcc_3-preview.png

CL-CC Series Pumps

VERTICAL_Turbine

Vertical Turbine Pumps

screwpump-preview.png

Screw Pumps

ssvip_1-preview.png

Stainless Steel Vertical Immersion and Flanged Pumps

DIN_SERIES

DIN Series Pumps

sccc-preview.png

SC-CC Series Pumps

MiniatureCENTRIFUGAL

Plastic Pumps/Miniature Centrifugal

Reduce Your New Machine Tool Coolant Purchases by 80-85% with FilClean CR Machine Tool Coolant Recyclers. They are tailor-built to handle each of our customers' specific needs and operating conditions. They can handle shops of a few hundred gallons of coolant up to several thousand gallons of coolant with very high tramp oil and both ferrous and non-ferrous machine contamination.

FilClean CR Offers:

  • Minimal operator involvement

  • Minimal consumables with a low cost of ownership

  • Few moving parts

  • Removes tramp oils

  • Microscopic particulate removal

  • Provides a storage location for used coolants during machine downtime

  • Reduces the use of water

  • Provides consistent coolant quality among all machining units

  • Handles heavy and varying contamination loads and ingression

image (6).jpg